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Silicon based membranes



Membranetype 3 - mesh reinforced silicone

The mesh is embedded directly into the silicone membrane. Metallic or plastic meshes are available.
The membrane thickness is conditioned to mesh structure.

Advantages of this membrane type:

- Thin silicone films are easier to handle
- Mechanically very stable - pressure resistant up to 600 bar
- Mechanical cleaning is possible, because of the embedded mesh. Also, this membrane is more resistant to scratching. Deep scratches will only penetrate up to the mesh, leaving the silicone layer behind undamaged.
- Improved rigidity of the membrane because of the embedded mesh, (therefore allowing fixed distance between membrane and electrode.
- this membrane type is also available with additional antifouling protection

The high-grade steel membranes are now available in layer thickness 150 µm.


sensor membranes - Basics

Dense membranes (so called solubility membranes) have their applications in different underwater gas sensors i.e. oxygen-sensors or the CAPSUM METS .
The chosen membrane-polymer and its characteristics are therefore specialised for the gas detected. Silicone is often used because of its high permeability for different gasses. Compared with other materials, the silicone surface is very resistant to fouling. The membrane is used here as a phase separation between the liquid and the gas detection room. The transition of gas out of the water in the detector room takes place via gas diffusion through the membrane.
The membrane type chosen is dependant upon the measuring principle and construction of the sensor head. There are three types of membranes available for these purposes.

Membranetype 1 - silicone- und teflonfilms


pure silicone:

layer thickness: 100 µm to several 100 µm.
Application:
For use with oxygen sensors either directly, or on a teflon membrane to utilise the antifouling effect of the silicone. Because of the high gas permeability of silicone compared to teflon, there is no negative impact on the sensor response time. This type of membrane is also available including antifouling protection. (please see the separate Antifouling membrane spec sheet for further information).


NOTE: Teflon membranes are currently not available.

Membranetype 2 - silicone composite

This membrane type consists of three layers. Because of the special construction, extremely thin silicone films are possible, thus enabling very short response times.
Due to the three-layer construction, the membrane can adapted to the needs of the application by varying the individual thickness and structure of each layer.
This membrane is used in the METS methane sensor and is pressure resistant up to 400 bar bzw. 600 bar with the corresponding membrane support. It can also be adapted for other sensors with similar membrane support and measurement to deliver shorter response times.
Additional equipment with antifouling protection is still in development.

silicone coating thickness:


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between less than 1 and up to 100 µm